Tile help!!!!!!!
We are building a custom home and the tile was put down this week. It is Daltile Kimona Silk 12x12. It has a "lip" at every corner and is not laid flat at all. The builder and tile installer said with "square-edged" tile you cannot expect a flat floor. !!! Is this true?! It looks awful. See picture.
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STOP PAYMENT!
I am so sorry to hear you're going through this. I'm a general contractor, and we install a large amount of rectified tile (square edge) every year and this simply looks like a very poor installation. There are a few points that I'd like to clarify though as there may be some other factors at play here.
All tile can have a small amount of "cupping", and this is exaggerated greatly when its installed in a running bond like yours. Your tile actually looks more like 12x24 not 12x12, but the only reason that's relevant is that the larger format increases the issue of lippage with cupped tiles.
We always check the tile for cupping by holding two tiles face to face before installation, this needs to be done with multiple tiles. If the deflection is more than 3/32" we show the client and may have to switch to a grid layout instead. If you have noticeable cupping in your tiles, the installer should have pointed this out to you beforehand.
Floors are rarely "leveled" before a tile installation (There are exceptions for individual rooms with one entry). The majority of concrete slab installations are not level, for a variety of reasons. However, they DO need to be FLAT for a good tile installation. This should always be tested prior to a tile install, and is very easy to do using a long straight edge. Grinding and leveling is the solution, and a common procedure on almost every one of our slab projects.
If your contractor refuses to fix the problem, then I agree completely with the others who have suggested stopping any payments (if possible) and contacting your local ROC and BBB to get their help. You can also contact the CTI (Ceramic Tile Institute) as they can perform inspections to evaluate issues like yours. http://www.ctioa.org/
I hope you're able to resolve this quickly and to your complete satisfaction.
~Steve
I own an old flooring edger that I bought from a tile guy who used it to grind down the high spots on floors
In a 12x12 I would consider this to be unacceptable - with one exception. If the tilesetter and/or builder proposed leveling the floor and the homeowner decided not to do it, then I would say the homeowner accepted responsibility for this.
Sorry I missed this question/thread two months ago. First: The tile size really looks not like a 12" x 12" it looks more like a 12" x 14" however it could be just an illusion in the photo.
About the installation of the tiles: Such work is definitely NOT acceptable! And the statements from your builder and your tile installer: "...The builder and tile installer said with "square-edged" tile you cannot expect a flat floor...." and also all your other postings regarding the bad and insufficient work in your house lead me to the conclusion your contractor and his subs were not your best choice.
Now the big question is: Did you do your homework and researched and investigated enough before you hired this GC whether he is capable to fulfil the work in a manner you expected or did you just go with the lowest bid and assumed you will get what you expect even for the maybe lower amount of money?
As many others already said : You can not have wine for the price of beer. That means to deliver 1A quality it needs for sure more time. And very important is the necessary and proper preparation work, which to perform needs in most cases even more times than to set the tiles. Now count together: The actual tilework needs already more time compared to a guy who just spreads the thinset and lays the tiles down like it looks in your case. In addition there is the time for preparation and the higher end materials for preparation and tile setting.
Therefore an outstanding, long-lasting and worry-free tile installation (short a high end Job) with which a customer is fully satisfied and where he never ever will have problems in the future will cost him probably 3 times the money what "other" tile-setters would charge him. And I promise, when you divide the money you spent by the time which was needed, you will figure out that the "shabby-working" guy has even earned more money per hour for his job compared to the guy who did the high end job.
Back to your tilework. There is only one way to fix it and I bet you won't like this solution. The floor has to be ripped out completely down to the sub-floor and all thinset residues must be removed (eventually by grinding the floor) so that you will see the bare plywood. Assumed your sub-floor is stable/sound enough, it must be cleaned properly (by vacuuming) and thereafter primed with an appropriate primer. If your floor is out of level and you want to have it not just even rather than in level, you have to poure down a self-levelling compound to bring it in level. You can also use the self levelling compound just to flatten the floor without leveling it. This would be the case if your floor is way out of level and to bring it in level would result in having steps in your doors.
Thereafter it is a piece of cake for an experienced tile-setter to lay the tiles absolutely flat without having any lippages. However whether the floor will be 100% lippage free or whether you will still have some small lippages is also depending on the quality of the tiles, the size and on the pattern the tiles are installed. BeautifulRemodel.com pointed this already out.
Regards,
3D-Tile-Design - Bertram Tasch
Maple Ridge, BC (Greater Vancouver)
http://www.3D-Tile-Design.ca
The lippages which we can see in the above pictures are definitely the fault of the tile-setter !!! The sub-floor seems very uneven. You can clearly see the big gaps in the right picture at the far corner underneath the baseboard. You can also clearly see that one tile stays throughout higher then the nearby tiles. So it is definetly not a problem of warpage.
► Picture 1) The floor was more than 1/2" out of level. Luckily the highest point of the room was at the door. We needed 8 bags of ARDEX liquid backer board self-levelling compound and 2 hours to fix the floor.
► Picture 2 and 3) You see how warped the tiles were which we have installed on this floor.
► Picture 4) The result of proper preparation work and proper tile setting is an lippage free and leveled floor. Neither the toilet nor the vanity-cabinetts will rock.
Cheers Bertram
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Kimona Silk 12" x 24" Field Tile in White Orchid?
Who was managing this project? Who was doing inspections for quality for you? It would be nice if you explained just what your arrangement was with the builder and the Realtor. Was this a design build by the contractor? Was this a builder speculative that you bought? Was this your design and you acted as the GC hiring the builder to oversee the construction and the subs you hired or did you hire the Builder as the GC and he hired the subs? What role did the Realtor play here? Was this builder a recommendation from the Realtor?
There are just too many unanswered questions to give you good advice other than off the hip. More information is needed........you've posted many threads on problems with your new home and quite honestly, it's hard to imagine a builder so inept that is able to stay in business..........I suspect there is more to this story than you are telling us.
Norm, are you referring to the ~1/2" of gap (white-ish) on the top of the dam? That's for the glass shower walls and glass shower door, to be installed yet.
Also, Norm asked me a question about the bullnose. Thanks anyway.
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As far as level vs even, in the remodel of an existing house it is virtually impossible to get back to level (this applies to other things as well, not just floors). All houses settle and sink as they age. If you attempt to get to level, you could find yourself with huge issues as you move farther out in a space. The goal is to adjust to level if possible, but primarily to get to a state of "evenness or flatness". Then you don't affect how one space intersects with other spaces in the home that are not in the process of remodel. You don't want a 1" - 2" transition in height between a new floor and another floor that is not being changed just because you wanted to stay level with the wall on the other side of a room.